会社のニュース Four Head UV LED Spot Curing System CG-UVSPOT-4H-CM Launched for Camera Module Assembly Lines

Four Head UV LED Spot Curing System Targets Camera Module Assembly

Shenzhen Super Curing Opto Electronic Co., Ltd. has introduced the CG-UVSPOT-4H-CM, a four head UV LED spot curing system built specifically for camera module assembly. The system concentrates high irradiance UV energy into four independent curing spots, so lens bonding, housing sealing and FPC reinforcement can be cured on a single bench in one cycle. Air cooled LED heads keep radiant heat away from the optical stack, protecting lens modules, image sensors and flexible circuits from thermal drift.

CG-UVSPOT-4H-CM four head UV LED spot curing system with 4 independent channels and optional 365/385/395/405nm wavelength.

Why Camera Module Lines Need Dedicated Spot Curing

Camera module assembly has become a thermal balancing exercise. Lens barrels, VCM actuators and image sensors are bonded with UV adhesives that cure in seconds, but the assemblies themselves tolerate very little heat. A mercury spot lamp delivers the energy but also delivers infrared load, which shifts focus and stresses the adhesive interface. The CG-UVSPOT-4H-CM was designed around the opposite priority: put concentrated UV exactly on the bond line and leave the rest of the module at room temperature.

Key Features

• Four independent curing heads, each with its own intensity, timer and trigger mode, fired simultaneously, in sequence or on external signal
• High irradiance spot output that shortens cycle time and reaches deep shadow areas of the adhesive fillet
• Low heat generation through air cooled LED heads plus finned heatsink, keeping the workpiece near room temperature
• Quick change lens tube in 3mm, 5mm and 8mm spot sizes, screwed on without tools so one system covers several product models
• PLC and 24V I/O trigger inputs for integration with active alignment stations and automated assembly lines
• LCD control interface with 10 stored process recipes covering intensity, exposure time and channel selection
• Foot pedal and hand trigger for manual bench work and semi automatic production
• 20,000 hour LED life with stable output and no lamp replacement cost

Technical Specifications

Typical Applications

• Camera module lens bonding and active alignment curing
• Image sensor and VCM assembly
• Fiber optic connector and ferrule epoxy curing
• PCB component reinforcement and underfill tacking
• Medical catheter and tube bonding
• Optical lens and prism cementing

Heat Control in Practice

Each head uses a cold mirror and quartz lens assembly, so the visible and infrared load that reaches the part stays low even during continuous operation. Production teams running long shifts can cure part after part without waiting for the head to cool down, and without watching focus drift on the alignment station. Because the heads are air cooled rather than water cooled, the system needs no chiller, no coolant lines and no additional floor space on the line.

Quality Control and Certification

Every unit is assembled and aged in the factory before shipment, with intensity and channel timing verified on the test bench. The CG-UVSPOT-4H-CM carries CE and RoHS certification and ships with a one year warranty covering the LED heads and controller.

Availability and Ordering

The CG-UVSPOT-4H-CM is available now at USD 520-680 per set, minimum order quantity one set, with delivery in 5-8 working days and supply capacity of 10 sets per day. Units ship in export grade wooden cases with shock proof foam inserts. Payment is accepted by T/T or L/C.

Buyers can specify wavelength, spot size and trigger configuration at order. Send the adhesive datasheet and the module footprint, and the engineering team will confirm the matching head and lens combination. OEM labeling, custom wavelengths and multi-head configurations beyond four channels are available on request.